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Clean hydrogen at a crossroads: Why methane pyrolysis deserves attention(c2es.org)
30 points by georgecmu 17 hours ago | 48 comments
FilosofumRex 10 hours ago | parent | next [-]

Never trust anything written by lawyers/economics/MBAs on climate change - only analysis by chemical or mechanical engineers is worth reading.

Methane pyrolysis is an old technology from early days of oil refining for production of hydrogen & Ammonia/fertilizer/Methanol. it yields half as much H2 than SMR/ATR so it can't compete on cost, unless there is carbon tax/CO2 penalty. Also, coke produced by pyrolysis is lower quality than that produced by Delayed Coking of crude oil refining.

Most of the comments seem to confuse pyrolysis (no O2) with reforming (H2O), which produces CO2. ATR uses partial O2 & H2O and is more energy efficient & cheaper.

Commonsense should tell you e- generated by H2 can't compete with CH4, because Ch4 is the feedstock & H2 is the product!

jbay808 16 hours ago | parent | prev | next [-]

Interesting to see this on the HN front page. On the subject of methane pyrolysis, it turns out if you look at the Gibbs free energy calculation, about half of the energy of methane combustion is released from the formation of water, and the other half from the formation of carbon dioxide. That suggests that if you can be efficient with conserving the heat of pyrolysis, you can make a methane power plant that starts with a pyrolysis step to separate out the carbon atoms in an oxygen-free environment, and then burn the remaining hydrogen to power the cycle, and the end result would be a zero-emissions natural gas power plant. It would require twice as much gas to run, but if you can find a good value-added use for the carbon, it could potentially still be cost effective.

This would probably be much more efficient than doing pyrolysis to extract the hydrogen for use in electricity generation somewhere else, because you don't lose the substantial stored heat energy in the process of cooling that hydrogen back down.

And I can't help but wonder if fossil fuel companies might suddenly start endorsing aggressive zero-emissions targets if there's a way for this to double the demand for their products, rather than eliminating it.

georgecmu 14 hours ago | parent | next [-]

On the subject of methane pyrolysis, it turns out if you look at the Gibbs free energy calculation, about half of the energy of methane combustion is released from the formation of water, and the other half from the formation of carbon dioxide.

About 70% of the energy is in hydrogen, 30% is in carbon. 1 GJ of methane weighs about 20 kg, 5 kg of which comprise hydrogen. At 142 MJ/kgH2 (higher heating value, which implies condensation of the produced water), 710 MJ out of that 1 GJ is due to hydrogen.

With a 60%-70% efficient hydrogen fuel cell, about 50% of the electricity generated from hydrogen from pyrolysis of methane would drive the process, and 50% could go into the grid.

jbay808 12 hours ago | parent [-]

You have to account for the energy required to break the bonds of the CH4, though. This means if you burn methane the usual way you get (CH4 + 2O2 --> CO2 + 2H2O + 803 kJ/mol); if you burn it with an ideal zero-emissions reaction, you get (CH4 + O2 --> C + 2H2O + 409 kJ/mol), or just a little more than half the energy from the same gas.

Your accounting works if someone else does the pyrolysis for you and you're left with just the H2 and C at the end, but mine includes the energy consumed by the pyrolysis step that breaks the methane molecule (albeit neglecting any thermodynamic losses, which there will be several -- for example you need to recapture the heat carried away by the hot carbon atoms). On the other hand, you can hardly wish for a better feedstock for CVD diamond production...

thinkcontext 16 hours ago | parent | prev [-]

> hydrogen for use in electricity generation

Hydrogen is way more valuable for chemical production, especially fertilizer. That would be a way to use the excess heat you mention.

jofer 15 hours ago | parent | prev | next [-]

It requires more input energy, but it's been really good to see electrolysis of H2O for hydrogen generation take off. There are honestly industrial/grid scale operations actually starting now (as opposed to being constructed). E.g. Aces Delta in Utah. 220MW of wind/solar as input (i.e. equivalent to power for a medium sized city) As a disclaimer, my wife works on that project, but I think it's incredibly cool regardless.

Pyrolysis is a less energy intensive way to produce hydrogen, and does deserve more attention. But it still requires methane as a feedstock.

Hydrolysis let's use use hydrogen as essentially a fixed loss battery. It's perfectly complimentary to seasonally variable renewables like wind and solar. Batteries have too high of a loss though time for seasonal or multi-year storage. If you can store it (big if... Not everywhere has a salt dome like Delta, UT), hydrogen really is a great solution.

Sevii 10 hours ago | parent | next [-]

An under considered side effect of adding renewables to the grid is that electricity prices occasionally approach zero during times of over production. No reason not to use that energy for electrolysis its going to be wasted otherwise.

thomasmg 9 hours ago | parent [-]

The problem with electrolysis is the high capital cost. As long as / where the price of electricity near zero only some of the time, it is too expensive. (With batteries and more photovoltaics this might change a bit.)

georgecmu 14 hours ago | parent | prev [-]

Pyrolysis is a less energy intensive way to produce hydrogen, and does deserve more attention. But it still requires methane as a feedstock.

So why is methane as feedstock a problem?

Isn't it better to spend less energy convert a ubiquitous, but environmentally harmful gas into hydrogen along with useful materials, than spend 4x more energy to convert a critical resource -- fresh water -- into hydrogen without any valuable by-products?

_aavaa_ 14 hours ago | parent | next [-]

Water is critical but not hard to get. The energy and cost required to take a m3 of dirty water and turn it into pure water is a rounding error compared to the energy required to hydrolyze it.

Yes methane is an environmental problem, even small methane leakages have a large GHG impacts. But the best way to deal with that environmental problem is to not pull it out of the ground in the first place

Plus for pyrolysis, you have to deal with the carbon which makes up 75% of the methane by weight. A non-trivial issue.

XorNot 11 hours ago | parent | next [-]

Except we already pull it out of the ground, and people are heavily invested in that process. Working with what we have is the best option here: far easier to enthusiastically go after methane leaks when the industry is otherwise being told "we will buy a lot of your product forever.

Which is really the stakes here: if you can "burn" fossil fuels without putting GHG in the air...there's no reason to stop using them at all. In fact we should vastly expand their use.

_aavaa_ 4 hours ago | parent [-]

Why would the go after me than leaks if they know people will by their products?

A lot of the methane leaks are not “leaks” but intentional releases to “protect” equipment or to simply get rid of it. Until there are fines on the pollution it won’t stop.

georgecmu 14 hours ago | parent | prev [-]

Water is critical but not hard to get.

Right. https://en.wikipedia.org/wiki/Water_scarcity

You would want to use solar power for electrolysis. In the US, regions with abundant solar power are also the ones that: - have true water scarcity - Nevada and Arizona - have low population and industrial density, so any generated hydrogen would need transported to the point of use.

The bigger problem is the energy disparity. Electrolysis of water requires 50 kWh/kgH2 or more. Even a 70% efficient fuel cell would get ~25 kWh/kgH2 -- horrible roundtrip efficiency. With pyrolysis, that equation is exactly inverted: at 9-12 kWh/kgH2, you can generate excess electricity with no CO2 emissions.

Plus for pyrolysis, you have to deal with the carbon which makes up 75% of the methane by weight. A non-trivial issue.

Exactly. 20 kg of methane costs $3 today, but contains 15 kg of carbon that could be worth $20-$30. It's a non-trivial issue if you hate generating value.

https://www.chemanalyst.com/Pricing-data/carbon-black-42

_aavaa_ 4 hours ago | parent | next [-]

> In the US, regions

First of all the US isn’t the whole world.

Like you said transportation is a problem which is why you would produce it close to where it’s needed (say Nebraska). You don’t need an “ideal” solar output location.

Yes I am well aware of the energy difference.

> Exactly. 20 kg of methane costs $3 today, but contains 15 kg of carbon that could be worth $20-$30. It's a non-trivial issue if you hate generating value

If carbon free hydrogen is going to be worth doing at scale it will be because there is a price on the carbon. So the input methane will go up in price.

As for the output, global demand for carbon black is currently ~14 million metric tones a year [0].

Current hydrogen demand is ~100 million metric tones a year [1].

100 Mt of hydrogen needs ~400 Mt of methane and produces ~300 Mt of carbon.

300 Mt vs 14 Mt of current demand. What do you supposed will happen to that carbon black price when you produce even a fraction of total hydrogen demand through pyrolysis?

It’s non-trivial cause you’re gonna be having to create reverse coal mines to store all that shit.

[0]: https://www.chemanalyst.com/industry-report/carbon-black-mar...

[1]: https://www.iea.org/reports/global-hydrogen-review-2025/dema...

forgotoldacc 13 hours ago | parent | prev [-]

A lot of those countries with water scarcity are oil rich. A lot of those countries that don't have water scarcity are oil poor.

Seems one forward step would be for countries that have an abundant source of alternative fuel to go for it and stop importing so much oil. Countries that don't have much water can import alternative energy sources or keep using the oil that they're rich in.

MobiusHorizons 10 hours ago | parent | prev | next [-]

I tend to be a fan of methane for its high hydrogen content per unit carbon as well as how much easier it is to store than hydrogen. However the argument against methane that I do find convincing is that the infrastructure for transporting and distributing methane leaks a lot. The argument is most compelling against residential distribution, where maintenance is harder to justify, but large leaks regularly occur, and that is very bad for greenhouse emissions.

I’ve always been curious about generating methane in industrial composting or from landfills and using it onsite for hydrogen generation. Not sure if the generating capacity is enough though, there is probably a reason it isn’t being done.

kumarvvr 14 hours ago | parent | prev | next [-]

Methane is not abundant, as such. There are specific sources of it, mainly through manual agricultural processes, or in natural systems. Natural gas is mostly methane, I guess.

pfdietz 14 hours ago | parent | prev [-]

> So why is methane as feedstock a problem?

There is inevitably leakage, and if even a small fraction does that it negates any global warming advantage on relevant timescales.

SoftTalker 13 hours ago | parent [-]

Methane in the form of natural gas is piped all over almost every city in North America, at least those areas where people need to heat their homes in the winter.

Any leakage from a pyrolysis plant is going to be negligible compared to what's undoubtedly already leaking from gas infrastructure installed in the 1950s (or earlier), as well as the continual accidental leaks caused by excavating.

pfdietz 10 hours ago | parent [-]

Yes, leakage of methane for direct use is also a problem. Especially problematic is leakage upstream, near the wellheads.

hannob 11 hours ago | parent | prev | next [-]

This comes up on a regular basis in the discussion around hydrogen, sometimes it's also known as turquoise hydrogen. The claims made here are very misleading, let me quickly explain why.

The idea here is that you make hydrogen from fossil methane by splitting it into hydrogen and carbon. Now, the claim is that you now have "clean" or "climate neutral" hydrogen. But it's made from fossil gas, and there's carbon. If you would now bury that carbon or do something else that guarantees that carbon never ends up in the atmosphere, ok, you might claim that. (Still with caveats: your fossil gas production has upstream emissions you need to account for.)

But that is not economically feasible. So the idea is: sell that carbon as a co-product. But now, that carbon will in almost all cases eventually still end up as CO2 emissions. But these pitches never talk about that. Claiming that hydrogen is "climate neutral" is, then, more an accounting trick. If you are honest, you would have to do something like associate half of the eventual emissions to it.

I wrote about it in more detail before: https://industrydecarbonization.com/news/the-problem-with-tu...

derriz 9 hours ago | parent | prev | next [-]

Hydrogen isn’t “clean” in any sense and I dislike that adjective is used so commonly with hydrogen.

When burned in air it produces far more NOx than burning methane due to higher temperatures. For example, one popular idea (hydrogen blending - HENG) is to mix it into the natural gas people burn in their homes. But burning a 15% hydrogen blend leads to a ten fold increases in health damaging NOx over burning natural gas.

And leakage during transportation is much worse than NG - particularly in liquid form. Combined with fact that leaked hydrogen is an extremely potent (indirect) greenhouse gas with more and more studies arriving at a number between 10 and 13 for its GWP100 (https://cicero.oslo.no/en/hydrogen-leaks-add-to-global-warmi... for example).

rhubarbtree 8 hours ago | parent [-]

Hydrogen isn’t burned in fuel cells, though? So hydrogen used in fuel cell, such as hydrogen powered vehicles, is indeed clean.

derriz 8 hours ago | parent [-]

Sure - but I wasn’t claiming that consuming it always produced huge amounts of NOx - I was pointing out that having hydrogen involved doesn’t make a process “clean”. And burning hydrogen in air is being pushed/proposed - not just domestically in the form of hydrogen enriched NG but also for grid scale electricity generation in gas turbines.

z_rex 15 hours ago | parent | prev | next [-]

Some back of the envelope calculations from fellows I work with suggested that the waste heat from a single gas turbine exhaust could supply enough H2 for 3 gas turbines - so a CC power plant with 3 gas turbines, 2 with standard HRSGs that use the exhaust gas to run a steam turbine, and the 3rd using the exhaust heat to run a methane pyrolysis process, would be the preferred configuration. Slightly less efficient, but 0 carbon emissions. The biggest issue would be running the plant at varying loads - you would need storage for excess H2 to run more efficiently.

jvanderbot 16 hours ago | parent | prev | next [-]

Splitting methane to get hydrogen and carbon seems like exactly the wrong direction to move. Just because we like the idea of hydrogen fuel?

toast0 16 hours ago | parent | next [-]

It's a great move! Methane economy already exists. Methane storage and transport is reasonably simple and scalable.

Convert to hydrogen at point of use, and you can claim all the hydrogen hype without having to do all the hard things with hydrogen. If you accidentally oxidize methane instead of converting to hydrogen and oxidizing hydrogen, whoopsie-doodles, but it might be a simpler system.

jvanderbot 2 hours ago | parent [-]

Sure, but how is methane obtained if not from a byproduct of drilling up oil? Isn't it the "gas" in oil&gas?

It's probably a good move to "hydrogenize" the economy if we can, but it sure would be nice to move away from extraction into something that's more sustainably produced in-situ. Either electricity, or even methane synthesis.

thinkcontext 16 hours ago | parent | prev | next [-]

We already need carbon black, graphite, etc. This process makes production have dramatically less carbon emissions with hydrogen as a bonus. Of course we use millions of tons of hydrogen for things like fertilizer. What's not to like?

georgecmu 14 hours ago | parent [-]

Exactly right.

Carbon black has the average CO2 intensity of almost 4 kgCO2/kgC [1] and its conventional production is so dirty and low-margin, that companies have been walking away from their plants rather than implement EPA-mandated upgrades. [2]

[1] https://static1.squarespace.com/static/5fd161c5b1bc2872873bd...

[2] https://www.ledger-enquirer.com/news/business/article2703292...

credit_guy 16 hours ago | parent | prev | next [-]

Why is it the wrong direction? It seems to me to be the perfect direction, if we can make it happen. Methane is plentiful and cheap. If we can burn it without emitting CO2, what's not to like?

linkjuice4all 13 hours ago | parent [-]

What's the actual point of doing this? This is another sneaky fossil fuel "idea" that just wants to make sure their product is still required in the electrified future. Hydrogen isn't an energy source, it's a storage medium. It compares poorly to batteries is a variety of use cases, fuel cells can be a consumable component, and you have to deal with storing the hydrogen before you convert it to electricity or burn it (have fun assembling all of those parts for a combustion engine).

I get it - it's cool science and there's probably a couple of edge cases or whatever where this does make sense, but solar panels, batteries, and electric motors are all here and mostly work. The technology for all of that will continue to get better and make any hydrogen use cases even less practical. Just leave the oil in the ground.

credit_guy 2 hours ago | parent | next [-]

In this case hydrogen is an energy source. You split CH4 into C and 2H2, put the solid carbon in some storage, and either burn the hydrogen in a regular power plant, or you put it in a fuel cell. Either way, you generate electricity. With methane pyrolysis, hydrogen is not a storage medium, it becomes a regular fuel.

MobiusHorizons 10 hours ago | parent | prev [-]

> What's the actual point of doing this?

Hydrogen is heavily used industrially, and today the most common and economical way it is produced is via steam reforming of methane, which emits CO2 as a byproduct. This method has the benefit of outputting solid carbon instead of CO2 while still being economically viable unlike most other ways of generating hydrogen.

burnt-resistor 16 hours ago | parent | prev [-]

The other commenters are myopically, dangerously wrong in the worst possible way. We must stop pulling carbon out of the ground yesterday. Climate change isn't a hoax, isn't going away, and is an existential crisis that must be addressed by eliminating carbon extraction to the greatest degree possible sooner rather than never.

z_rex 16 hours ago | parent | next [-]

The carbon extracted in this manner is a solid - carbon black, essentially graphite particles. It could be dumped in old coal mines and recovered - essentially burying the carbon we took out again.

kragen 16 hours ago | parent | prev [-]

Pulling carbon out of the ground doesn't cause climate change. Neither does consuming energy. Burning carbon into CO₂ or releasing other carbon-bearing gases like CH₄ or C₂H₄ causes climate change. Methane pyrolysis avoids that. Too bad it's uneconomic next to solar panels.

cmrdporcupine 15 hours ago | parent | next [-]

leaking methane definitely does though, and pretty much all natural gas pipelines and facilities are leaking it at levels way higher than producers care to admit

georgecmu 14 hours ago | parent | next [-]

You're not wrong, but you're not right either.

In 2015, the Department of Energy estimated that the CO2 footprint for production, processing, and pipeline transportation of natural gas averaged between 8 and 14 kgCO2-e per MMBTU of natural gas [1].

The average natural gas CO2 emissions (kgCO2/MMBTU) has been going down over time [2], and will be reduced even further in the next few years thanks to increasing fines [3] on one hand and financial incentives to reduce flaring and venting [4] on the other hand. A large percentage of these emissions are not due to accidental leaks, but are essentially intentional -- due to flaring, venting, and high-bleed controllers and actuators [2].

For an idea of how much emissions can be reduced, consider that the so-called certified gas has 90% lower CO2 footprint than the average today [5]. For example, the methane emissions for a natural gas utility in Oregon are 90% lower than EPA nationwide assumptions [6].

[1] https://greet.es.anl.gov/files/EERE-LCA-NG

[2] https://www.epa.gov/ghgemissions/inventory-us-greenhouse-gas...

[3] https://community.citizensclimate.org/resources/item/19/530#...

[4] https://www.epa.gov/inflation-reduction-act/methane-emission...

https://www.epa.gov/sites/default/files/2020-04/documents/us...

[5] https://www.cfindustries.com/newsroom/2023/bp-certified-natu...

[6] https://www.nwnatural.com/about-us/environment/less-we-can

14 hours ago | parent | prev [-]
[deleted]
burnt-resistor 15 hours ago | parent | prev [-]

Serious cognitive dissonance and strawmanning. Using the sky as an open-air sewer does. No amount of "clean coal" or "clean hydrogen" will change the problem of normalization of continued ff extraction by greenwashing it.

kragen 14 hours ago | parent [-]

You don't seem to have addressed my argument, and parts of your response aren't even coherent, such as "Using the sky as an open-air sewer does." Possibly you are too upset to have a conversation successfully right now.

burnt-resistor 5 hours ago | parent [-]

> Be kind. Don't be snarky. Converse curiously; don't cross-examine. Edit out swipes.

> Comments should get more thoughtful and substantive, not less, as a topic gets more divisive.

> When disagreeing, please reply to the argument instead of calling names. "That is idiotic; 1 + 1 is 2, not 3" can be shortened to "1 + 1 is 2, not 3."

> Don't be curmudgeonly. Thoughtful criticism is fine, but please don't be rigidly or generically negative.

> Please don't fulminate. Please don't sneer, including at the rest of the community.

> Please respond to the strongest plausible interpretation of what someone says, not a weaker one that's easier to criticize. Assume good faith.

https://news.ycombinator.com/newsguidelines.html

kragen 37 minutes ago | parent [-]

Yes, if you begin to follow these guidelines, you may find that ypur attempts to converse here are more successful.

thinkcontext 16 hours ago | parent | prev | next [-]

Monolith was the first mover here, they are making carbon black for Goodyear. Last year they were running into problems meeting targets for a $1B DOE loan, haven't seen if they've managed to get on track.

https://www.wsj.com/business/energy-oil/a-high-profile-clean...

postepowanieadm 9 hours ago | parent | prev | next [-]

Hydrogen is dead. It was a perfect example of green washing - even Greenpeace (Greenpeace Energy)(Green Planet Energy) was using it to greenwash import fossils to Germany from russia.

kumarvvr 14 hours ago | parent | prev | next [-]

If there is a good, easy way to generate methane using atmospheric CO2, then, we could have a chemical battery in the form of methane, which is far easier to handle than Hydrogen.

But I wonder what the round trip efficiency of such a system would be. Current lithium batteries have it at around 80%

AtlasBarfed 12 hours ago | parent | prev [-]

Is there some reason this wasn't done 100 years ago? 50? 30?

Methane outgassing/flaring from oil extraction operations has been going on the entire time we've been oil drilling. Why didn't the oil companies extract this resource?

And who is c3es? Wikipedia says they are a rename from the Pew Center for Global Climate. It may be a logical fallacy to question the motives of an argument, but it isn't a policy fallacy to know the motives.