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gtirloni 5 days ago

Is it common to plan an explosion to test how something will react in these launches? Honest question, I know nothing about rockets.

In SRE, we have chaos engineering so I'm wondering if it's the same concept.

stetrain 5 days ago | parent | next [-]

I don't think "plan an explosion" is quite right.

They planned a test that would subject various components to stress levels outside of the normal mission profile. The various specific failures that resulted from that may be within expectations but not necessarily planned.

In engineering you want to know that a design will not just succeed at its rated limit, but have some margin percentage of safety above that. To measure that margin often involves destructive tests.

SpaceX's development methods differ a bit from more traditional rocket development by performing some of these potentially destructive tests with full-scale articles in real flight scenarios as part of an iterative process.

chedabob 5 days ago | parent | prev | next [-]

I'd say it's a mixture of chaos engineering and load testing. They know what performance they need for a safe flight, but they want to know how much margin of error they've got (and how close their simulations are), and what they can do to optimise.

It's a different apporach to say the Apollo program, where they did heavy up-front analysis, at the expense of cost-efficiency, speed, and innovation. They had one-shot for a flight, otherwise that's several $bn up in flames.

Even with the last few mishaps, it's an approach that seems to be working. If you look at Starship and Falcon's journey in comparison to SLS and Blue Origin, they have done so much in such a short timespan.

GeekyBear 5 days ago | parent | prev [-]

It's very common for extremely hot metal pressure tanks to rupture when plunged into water.

gtirloni 5 days ago | parent [-]

I understand but I'm asking more from a process perspective. If these are planned.

baq 5 days ago | parent [-]

In complex systems testing by perturbing the environment is the easiest, simplest and uncovers most relevant issues with design. They knew something would fail, but not necessarily what exactly or in which sequence. They can now reject or accept their hypotheses and improve their models.

m4rtink 5 days ago | parent [-]

Testing to destruction is used quite often to discover the final limits of materials and machines.